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What is a Precision Vision Dispenser? How to choose a precision visual dispenser?

Nov. 12, 2024 Share:

In modern industrial manufacturing, precision and efficiency are crucial considerations. The emergence of precision visual dispensing machines has brought new solutions to many industries. Today, let's take a deep dive into the mysteries of precision visual dispensing machines.


1. What is a precision visual dispensing machine?

A precision visual dispenser is an advanced device that combines vision system and dispensing technology. It identifies and locates the workpiece through a high-precision vision system, and then precisely controls the glue flow direction and flow to achieve high-precision dispensing operations. Compared to traditional dispensers, precision vision dispensers have higher accuracy, faster speed, and greater adaptability.


2. the working principle of the precision visual dispensing machine

1. Vision system recognition and positioning

The precision visual dispensing machine first takes a picture of the workpiece through the vision system to obtain the image information of the workpiece. Then, the image is analyzed using an image processing algorithm to identify features such as the position, shape, and size of the workpiece. Finally, according to the identification results, the dispensing position and path are determined.

2. Dispensing control

After determining the dispensing position and path, the precision vision dispenser controls the movement of the applicator through a precise motion control system to accurately drip the glue to the specified position. At the same time, the quality and consistency of dispensing is ensured by controlling the flow and pressure of the glue.


3. Advantages of precision visual dispensing machine

1. High precision

The precision visual dispensing machine adopts a high-precision vision system and motion control system, which can achieve micron-level dispensing accuracy. This is especially important for some industries that require extremely high precision, such as electronics manufacturing, medical devices, etc.

2. High efficiency

The precision visual dispensing machine has a high degree of automation and can complete the dispensing operation quickly and accurately. Compared with traditional manual dispensing or semi-automatic dispensing equipment, the production efficiency is greatly improved.

3. Adaptable

The precision vision dispenser can adapt to different shapes, sizes, and materials, and can easily handle complex dispensing tasks. At the same time, it can also be adjusted according to different glue characteristics and dispensing requirements to meet various production needs.

4. Stable quality

The quality and consistency of dispensing is ensured due to the precision visual dispenser's ability to precisely control the flow and pressure of the glue. This helps to improve the reliability and stability of the product and reduce the rate of defective products.


4. the application field of precision visual dispensing machine

1. Electronics manufacturing

In the electronics manufacturing industry, precision vision dispensing machines are widely used in chip packaging, circuit board assembly, mobile phone manufacturing and other fields. It provides precise control of the amount and position of the dispense, ensuring a strong and reliable connection of electronic components.

2. Medical devices

The manufacture of medical devices requires extreme precision and hygiene. The precision visual dispensing machine can carry out dispensing operations in a sterile environment, providing a reliable guarantee for the production of medical devices.

3. Automobile manufacturing

Many parts in automotive manufacturing need to be dispensed, such as lights, instrument panels, interior parts, and more. Precision vision dispensers are able to accomplish these tasks quickly and accurately, improving the productivity and quality of automobiles.

4. Optics

The manufacture of optical devices requires high-precision dispensing technology. The precision visual dispenser can accurately control the dispensing position and volume to ensure the performance and quality of optical components.


5. How to choose a precision visual dispensing machine?

1. Consider dispensing accuracy and speed requirements

Depending on the application scenario, determine the required dispensing accuracy and speed. If precision is required, you can choose a device with a higher resolution vision system and a more precise motion control system. If speed is required, you can choose a device with faster dispensing speeds.

 

2. Consider glue characteristics

Different glues have different properties, such as viscosity, curing time, etc. When choosing a precision visual dispensing machine, you need to consider the characteristics of the glue and choose the appropriate dispensing equipment and dispensing method.

 

3. Consider the stability and reliability of the equipment

Precision visual dispensing machine is a high-precision equipment that needs to have good stability and reliability. When choosing equipment, you can refer to the manufacturer's reputation and user evaluation to choose products with reliable quality.

 

4. Consider the price of the equipment and after-sales service

The price of precision vision dispensing machines is relatively high, and you need to choose according to your budget. At the same time, it is also necessary to consider the manufacturer's after-sales service to ensure that the equipment can be maintained and repaired in a timely manner during use.

In short, as an advanced industrial manufacturing equipment, precision visual dispensing machine has the advantages of high precision, high efficiency, strong adaptability and stable quality. It has a wide range of applications in many fields such as electronic manufacturing, medical equipment, automobile manufacturing, and optical devices. When choosing a precision visual dispensing machine, you need to choose the equipment that suits you according to your actual needs, considering factors such as dispensing accuracy, speed, glue characteristics, equipment stability, price and after-sales service.

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